Formulation
and Evaluation of a Self Microemulsifying Drug
Delivery System of Atorvastatin Calcium Trihydrate
Hyma. P, Laharika Reddy, D. S. S.
N. Neelima
Scientific and Applied Research Center, Hyderabad, Telangana.
*Corresponding Author E-mail: rk_hyma@yahoo.com
ABSTRACT:
The objective of the present study was to develop a
novel self micro emulsifying drug delivery system of a poorly water soluble
drug Atorvastatin calcium trihydrate.
The oral delivery of such drugs is frequently associated with implications of
low bio availability, high intra and inter subject variability and lack of dose
proportionality. Phase solubility studies were conducted for the maximum solubility
of Atorvastatin. Highest solubility was found in Transcutol (surfactants), Cremophor
RH40 (co surfactant) and Sunflower oil (oil). Ternary phase diagrams were
constructed to evaluate micro emulsion regions. FTIR analysis was done for
investigating the drug-excipient interactions. The
mean globule size of both micro emulsion and SMEDDS was observed to be below
200 nm for the optimized formulations and the zeta potential was negative. The
dissolution of emulsion formulations was compared with commercial tablets, the
results indicated that the rate of dissolution of developed formulations
containing Atorvastatin was increased compared with
that of commercial tablets. SEM studies were done for the shape and morphology
of the globules. Thus, SMEDDS can be
regarded as novel and commercially feasible alternative to the current Atorvastatin formulations.
KEYWORDS: Tween80, Transcutol, Cremophor
RH40, Ternary phase diagrams, Zeta potential.
1. INTRODUCTION:
Over the past few decades colloidal systems have been
explored as potential delivery systems, because of their compartmentalized
hydrophobic and hydrophilic domains, where both polar and non-polar molecules
could be encapsulated and stabilized. Self micro emulsifying drug delivery
systems (SMEDDS) are micro emulsion pre concentrates (or) anhydrous forms of
micro emulsions. These systems are anhydrous isotropic mixtures of oil,
surfactants and drug, which when introduced into aqueous phase under conditions
of gentle agitation, spontaneously form o/w microemulsions
(usually globule size less than 200nm)1,2. SMEDDS can also contain
co emulsifier (or) co surfactant in order to facilitate micro emulsification or
improve the drug. incorporation in SMEDDS. In the body, the agitation required
for formation of micro emulsions is provided by digestive motility of the GI
tract3,4.
Atorvastatin is an anticholesteremic agent,
hydroxy methylglutaryl-CoA reductase inhibitor. However, the low solubility
and poor dissolution of this drug affects its rate of absorption, resulting in
a low and variable oral bioavailability5. Hence it becomes necessary
to develop Atorvastatin novel SMEDDS formulations
with enhanced solubility and bioavailability.
2. MATERIALS AND METHODS:
Materials: Atorvastatin
was gift sample from Bright labs Hyderabad, Transcutol
was a generous gift sample from Gattefosse France, Cremophore RH 40 was a gift sample from BASF corp Germany, Tween 80, sunflower oil and PEG 400 was purchased from S.Dfine chemicals ltd, Mumbai.
3. METHODS :
3.1. Solubility
study of Atorvastatin in various excipients:
The solubility of Atorvastatin
in various oil, surfactant, co-surfactant was determined. Solubility studies
were conducted by placing an excess amount of drug in each vehicle in a 2ml Microtube(Axygen MCT 200)
containing 1.5ml of the vehicle6. Then the mixture was vortexed and kept for 48hrs at 25˚C in a Orbital
shaking incubator (Remi electrotechnik
ltd.) to facilitate the solubilization7. The samples were
centrifuged at 3000rpm for 15min to remove the undissolved
drug. The supernatant was taken and the concentration of drug in each vehicle
were quantified by UV-spectrophotometer.
3.2. Construction of Pseudo-ternary phase diagrams:
The pseudo-ternary phase diagrams of oil, surfactant
co surfactant and water were developed using surfactant titration method: The
mixtures of oil and water at certain weight ratios were titrated with
surfactant: co surfactant mix in a drop wise manner8,9. Three types of surfactant phases were prepared: cremophore RH40+ PEG 400(1:1,1:2,2:1.). For each phase
diagram at a specific ratio of surfactant/co surfactant transparent and
homogenous mixture of oil and water was formed under the mixing by cyclomixer. Then, visually observed for phase clarity and
flow ability10. After the identification of micro emulsion region in
the phase diagrams, the micro-emulsion formulations were selected at desired
component ratios, in order to form the micro emulsion.
3.3. Formulation
design of SMEDDS containing Atorvastatin:
The formulations were prepared by initially dissolving
the formulation amount of Atorvastatin in
co-surfactant at 45˚C in an isothermal water bath. Oil was then added and
mixture was cooled to ambient temperature, then surfactant was added and the
final mixture was sonicated until a clear solution
was obtained11. The formulation was equilibrated at ambient
temperature for at least 48 hours and examined for signs of turbidity (or)
phase separation.
Table no 1: Formulation table
of Atorvastatin SMEDDS
F |
% cremophore |
% of PEG400 |
% of sunflower oil |
Drug (mg) |
SA1 |
47.5 |
47.5 |
5 |
10 |
SA2 |
63.33 |
31.66 |
5 |
10 |
SA3 |
45 |
45 |
10 |
10 |
SA4 |
60 |
30 |
10 |
10 |
3.4. Characterization for Atorvastatin SMEDDS:
FTIR studies, droplet size analysis, zeta potential
analysis, invitro release study, SEM and thermo
dynamic stability studies were carried out same as that of microemulsion
formulations12.
3.5. Determination of self
emulsification time:
The primary means of self micro emulsification
assessment is visual evaluation. The efficiency of self micro emulsification
could be estimated by using magnetic stirrer with 100 rpm, water and 0.1N Hcl solution as medium13. Temperature was
maintained at 37±0.5˚C. Fill the beaker with 100ml of medium and pour the
SMEDDS formulation into the medium and the contents being mixed gently at
100rpm and determining the time required to form microemulsion
upon dilution of SMEDDS with water.
3.6. Visual observation,
phase separation and stability study of emulsion 14,15:
Each formulation of SMEDDS containing Atorvastatin was taken in a small beaker and was diluted
with 200ml of distilled water at 37˚C,check visual appearance and the
diluted preparation was vortexed for 1min, and then
the mixtures was stored for a period of 24 hrs, and observe phase separation
and precipitation visually. Mixtures exhibiting a negligible phase separation
during the 2 hour period were used for subsequent studies. It gives the
information about stability and viability of the formed microemulsion.
3.7. Cloud point measurement 16,17:
Dilute the formulation with 50 ml of water in beaker
and placed on a water bath with gradually increasing the temperature until the
diluted formulation turned to cloudy. It gives the information about the
stability of the microemulsion at body temperature.
4. RESULTS AND DISCUSSION:
Fig no 1: Solubility of Atorvastatin in various oils, surfactants, cosurfactants .
a) Pseudo ternary phase diagram indicating the
efficient microemulsion region containing (cremophore/PEG400) = (a) 1:1 (w/w) ,1:2, 2:1
Fig no 2:Ternary Phase
Diagrams
a)Atorvastatin calcium trihydrate
SMEDDS formulation
Fig no 3: Drug excipient compatibility studies
Characterization
of Atorvastatin SMEDDS:
Table no 2:Phase separation
and Visibility grade
Formulation code |
Visibility grade |
Phase separation |
Precipitation |
Cloud point |
SA1 |
I |
× |
×× |
74±6.52 |
SA2 |
I |
× |
×× |
73±5.15 |
SA3 |
I |
× |
×× |
80±4.64 |
SA4 |
I |
× |
×× |
76±5.8 |
Table no 3: Emulsification
time
Formulation code |
0.1N HCl |
Distilled Water |
||
Emulsification time (secs) |
Tendency for emulsification |
Emulsification time (secs) |
Tendency for emulsification |
|
SA1 |
67 ±0.5 |
Good |
73 ±0.6 |
Good |
SA2 |
56 ±0.3 |
Good |
61 ±0.4 |
Good |
SA3 |
82 ±0.1 |
Good |
92 ±0.09 |
Good |
SA4 |
71 ±0.7 |
Good |
84 ±0.2 |
Good |
Table no 4: Droplet size
analysis
Formulation code |
Droplet size (nm) |
Zeta potential in mV |
SA1 |
251 ±0.5 |
-8.6 |
SA2 |
242 ±0.7 |
-12.1 |
SA3 |
122 ±0.1 |
-15.2 |
SA4 |
178 ±0.6 |
-10.8 |
Fig
no 4: Dissolution of SMEDDS in 6.8 pH phosphate buffer
The solubility of Atorvastatin
in various vehicles is presented. PEG400 and cremophore
RH40 provided higher solubility than other vehicles and sunflower oil and
isopropyl myristate as oil was selected, for the
optimal novel SMEDDS formulation resulting in improved drug loading
capabilities. The phase study revealed that the maximum proportion of oil was
incorporated in microemulsion systems when the
surfactant/cosurfactant ratio was 1:2.
The dissolution studies for all the stable SMEDDS
formulations were determined in USP dissolution medium pH 6.8. at the end of
one hour, the dissolution of the SA3 microemulsion
formulation was significantly greater than that of other formulations. It
suggests that Atorvastatin dissolved perfectly in
SMEDDS formulation, and could be released due to its small droplet size which
permits a faster rate of drug release into the aqueous phase. In the study of
formulations shown a good spontaneity of emulsification and good stability
without any signs of drug or excipient precipitation
and self emulsification time of various formulations. In this study, cloud
points of all formulations were very high about 80˚C. In all the
formulations cloudiness was reversible after minutes. Results contented the
stability of all SMEDDS formulations towards separation in the GIT temperature18.
The formulation was found to be stable for 3months;
there was no significant change in the drug content, or particle size of the
resultant emulsion. It was also seen that the formulation was compatible with
the hard gelatin capsule shells, as there was no sign of capsule shell
deformation19,20. Furthermore, the formulation was found to show no
phase separation, drug precipitation, or capsule leaks. Thus, these studies
confirmed the stability of the developed formulations.
Fig no 5: TEM and SEM
micrograph of Atorvastatin SMEDDS
Table no 5: Stability studies:
Formulation code |
Sampling point |
Droplet size (nm) |
% drug content |
SA3 |
0 days 45 days 3 months |
122 ±0.1 121.1 ±0.3 120.5 ±0.5 |
99.67 ±0.2 98.23 ±0.4 97.12 ±0.6 |
SA4 |
0 days 45 days 3 months |
178 ±0.7 176.2 ±0.2 174.9 ±0.5 |
99.33 ±0.2 98.45 ±0.5 97.12
±0.8 |
5.CONCLUSION:
Novel emulsion formulations, SMEDDS are a promising
approach for the formulation of Atorvastatin. The
oral delivery of hydrophobic drugs can be made possible by SMEDDS, which have been shown to
substantially improve oral bioavailability with future development of this
technology. These novel emulsions will continue to enable novel applications in
drug delivery and solve problems associated with the delivery of poorly soluble
drugs.
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Received on 01.04.2016
Modified on 22.04.2016
Accepted on 25.04.2016 ©
RJPT All right reserved
Research J. Pharm. and Tech. 2016;
9(7):789-793.
DOI: 10.5958/0974-360X.2016.00151.7